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ESSEX ACTIVE CONVERTING AND FABRICATION CAPABILITIES

REWIND SLITTING

We utilize advanced precision machinery to transform master rolls into narrower rolls. The process involves unwinding the master roll, running it through precise cutting knives, and rewinding it onto one or more shafts. Our equipment is capable of cutting a diverse range of materials, including insulation papers, film, laminates, fabric, foam, rubber, and more. With our innovative technology and skilled workforce, we ensure superior product quality and exceptional service for all your material cutting needs.

Capabilities

  • Widths from .125” to 72”
  • Thickness from .0005” to .125”
  • Custom length rolls
  • 1.5”, 70mm, 3” and 6” ID cores

TAPE SLITTING

Our slitting capabilities allow wide tape rolls, also known as logs or master rolls, to be cut down to customized widths to meet exact specifications. We provide efficient slitting for a wide range of tape products. Essex Active also performs lathe, score, and shear slitting by single knife or zero tension as well as die cutting of copper foil with and without an adhesive backing

Capabilities

  • Custom width from .125” to 48”
  • Standard tolerances +/- .015”
  • 1” and 3” ID cores

SHEETING

Sheeting involves converting material usually from a master roll into small sheets that typically shipped flat. Our team can provide drum sheeting, reciprocating, and shear cut sheet stock for both small quantity & OEM needs. We offer stock and customer specific sizes, packaged to fit your needs.

Capabilities

  • Custom width through 48”
  • Custom lengths up to 48”
  • Standard tolerances +/- .015”
  • Custom marking, striping and packaging
  • Programable Perfecta shear is 65”x65”
  • Autogil capable up to 60” wide and length down to 0.300”

LAMINATING

We also can combine PSA adhesive tapes with release liners to a wide variety of substrates. This process allows you to pair the adhesive of your choice with the flexible material your application requires to create a unique solution that is both effective and economical.

Capabilities

  • Widths through 48”
  • Custom sheets up to 80”
  • Pressure sensitive adhesives (PSA)
  • One or two sided laminations; multi-layers, adhesive

DIE CUTTING

Die cutting, stamping and punching. We offer rotary and semirotary die cutters, flatbed die, steel rule die, laser die, and punch presses. We achieve exact measurements and consistency. Our high-speed machinery can cut consistent and precise shapes, outclassing the hand-cutting process. We have the ability to custom die-cut a wide range of material to precise dimensions.

Capabilities

  • Rotary
  • Preco die cut
  • Punch press
  • Tolerances:
- Steel Rule Die: +/-0.015
- Hard Die: +/-0.005
- Magnetic Rotary Die: +/-0.005

PART FORMING

Essex Active can expertly provide hot or cold part forming, as well as thermoforming. We are an industry leader and can form square and round wedges, creasing, folding, cuffing and shaping parts.

Capabilities

  • Exceptional quality control
  • Increased efficiency
  • Custom dimensions

ESSEX ACTIVE IS A SERVICE ORGANIZATION THAT SOLVES YOUR PROBLEM. WE ARE A JOB SHOP. A VALUED PARTNER.

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